Introduction
Our equipments are designed to efficiently turn fish and fish by-products into high-quality fishmeal and fish oil. we help customers in the aquaculture and animal feed industries, providing a reliable and cost-effective solution for fishmeal products .
Key Features
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High Capacity: Our equipment can process up to 600 tons of raw material per day, making it suitable for medium-scale operations. This ensures a steady and efficient process.
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Energy Efficiency: Integrated heat recovery systems optimize energy usage, reducing operational costs and environmental impact.
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Durable Materials: Constructed from high-quality Maganese and stainless steel and corrosion-resistant components, our equipment is built to last and maintain consistent performance over time.
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Compact and Modular Design: The equipment features a compact and modular design, facilitating easy installation and maintenance. This design also saves space, making it ideal for both land-based and onboard operations.
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Automated Controls: Equipped with advanced automated PLC control systems, our fishmeal equipment allows for real-time monitoring and adjustment, ensuring efficient and consistent processing.
Process
1. Cooking
The process begins with cooking the raw materials, which can include whole fish or fish by-products. The material is cooked at a temperature of 94°C for 20 minutes using indirect steam. This step is crucial as it stops microbiological and enzymatic activity in the product and helps to separate the oil from the solid components.
2. Pressing
After cooking, the material is pressed using a mechanical press, typically a twin-screw press. This process separates the material into two phases: the liquid (stick water contains water and oil) and the solid (press cake). The press cake is then sent for further processing, while the liquid phase is directed to the separation process.
3. Drying
The press cake, which still contains some moisture, is dried in a steam dryer. The drying process reduces the moisture content of the fishmeal to around 5-10%, ensuring the final product is stable and safe for storage. This step is critical for preventing bacterial growth and reducing chemical reactions.
4. Screening
The dried fishmeal is then screened to remove any large particles. Ensuring the final product is uniform in texture and free from contaminants. Screening is an important step to maintain the quality and consistency of the fishmeal.
5. Grinding
After screening, the fishmeal is ground into a fine powder using a grinder. This step ensures that the fishmeal particles are uniform in size, which improves solubility and digestibility. Grinding also helps to increase the surface area of the fishmeal, enhancing its nutritional value.
6. Cooling
The ground fishmeal is then cooled to reduce its temperature before packaging. Cooling helps to preserve the nutritional quality of the fishmeal and prevents any potential degradation due to heat.
7. Packing
Finally, the cooled fishmeal is packaged in bags or containers for distribution. Additives such as antioxidants may be added to the fishmeal to prevent oxidation and maintain its quality during storage and transportation
Summary
The fishmeal production process involves cooking, pressing, drying, screening, grinding, cooling, and packing. Each step is designed to ensure the production of high-quality fishmeal that meets industry standards for nutritional content and product integrity
Quality Control
Strict Quality Assurance: Our equipment is designed with strict overall system control to ensure the production quality of fishmeal. This includes regular inspections and quality checks at every stage of the production process.
After-sales Service: We provide comprehensive after-sales support, including installation, training, and maintenance services, to ensure smooth operations and customer satisfaction.
Applications
Fishmeal Plants: Converts by-products into high-quality fishmeal for animal feed, enhancing product quality and reducing energy use.
Aquaculture Farms: Provides a reliable source of protein-rich feed for aquatic animals, supporting healthy growth and development.
Small to Medium Feed Manufacturers: Offers a stable fishmeal supply for diverse feed production, balancing cost-effectiveness and production efficiency.
Main Market
Beihai Xinhong Hengda Mechanical Equipment Co., Ltd now has many machines running at coastal provinces as well as other parts of the world, such as Southeast Asia, the Middle East, Africa, and South America, including Vietnam, India, Thailand, Pakistan, Myanmar, the Philippines, Indonesia, Oman, Egypt, Morocco, Tunisia, Mauritania, Senegal, South Africa, Chile, Peru, Mexico and Suriname, etc.
Our Advantages
Why Choose us
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Custom Solutions: Tailored to fit your specific production and facility needs, ensuring optimal performance and efficiency.
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Proven Quality: Engineered with durable materials and advanced technology for consistent performance and long-term reliability.
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Comprehensive Support: From consultation to after-sales services, our team ensures smooth operations and customer satisfaction.
Click now to learn more about how our fishmeal equipment can enhance your production capabilities and meet your business needs.shengc
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